Manufacturing Plant Construction
Commercial manufacturing plant construction in Allen, TX
As a general contractor working directly with developers and property owners, we deliver manufacturing plant construction services for commercial and industrial properties throughout Allen, TX and the DFW metroplex. No subcontracting, just our experienced crews, your project, and clear accountability.
Service Overview
Manufacturing plant concrete construction supports the precision equipment, heavy machinery, and demanding operations of production facilities. From machine foundations to floor slabs to loading areas, every concrete element must perform under industrial conditions for decades.
Manufacturing facilities present unique requirements: isolated machine foundations for precision equipment, chemical-resistant floors in processing areas, heavy-duty slabs for equipment and product storage, and specialized areas for specific production processes. We address each requirement with appropriate design and construction.
Floor performance is critical in manufacturing. Forklifts run continuously, equipment exerts concentrated loads, and processes may expose concrete to chemicals, heat, or moisture. We specify and construct floors designed for the specific demands of each manufacturing environment.
Many manufacturing projects proceed while production continues in adjacent areas. We coordinate construction to minimize impact on operations, working nights and weekends when needed and sequencing work to keep access routes open.
What's Included
Scope inclusions for commercial manufacturing plant construction
- Foundation design coordination
- Subgrade preparation
- Machine foundation construction
- Floor slab installation
- Equipment anchor installation
- Trench and drain integration
- Chemical-resistant treatments
- Floor flatness verification
- Coordination with equipment installation
Common Project Situations
Frequently Asked Questions
Common questions about manufacturing plant construction
What floor flatness do manufacturing facilities require?
Requirements vary by area. General production areas typically need FF25/FL20 or better. Precision manufacturing areas may require FF35/FL30 or higher. Machine installation areas need flatness appropriate for equipment specifications.
How do you handle chemical exposure in manufacturing floors?
Chemical resistance depends on exposure type. Options include chemical-resistant concrete, epoxy coatings, urethane systems, or specialty toppings. We evaluate chemicals present and specify appropriate protection for each area.
Can you install floors while manufacturing continues?
Yes. We develop phased construction plans that maintain production while completing concrete work. This may involve night shifts, weekend work, and careful coordination with plant operations.
What foundation requirements do manufacturing facilities have?
Foundation requirements vary widely based on equipment and soil conditions. Heavy machinery may need isolated foundations. High-rack storage requires floors designed for concentrated loads. We evaluate specific requirements during design.
How do you handle floor drains in manufacturing areas?
Floor drains require careful coordination with process requirements and plumbing systems. We install drains at specified locations with proper slope to drain points. Trench drains may be specified for washdown areas.
Example Project Capability
Representative project scope
Situation
Manufacturing company building new production facility needed concrete supporting precision machining equipment and chemical process areas
Scope
68,000 SF manufacturing floor with 8 machine foundations and chemical-resistant coating system
Our Approach
Coordinated machine foundation requirements with equipment vendors, installed chemical-resistant floors in process areas, completed construction to support equipment installation schedule
Expected Outcome
Equipment installed on schedule, floor performance meeting operational requirements, facility operational within budget
Contact us to discuss your manufacturing construction project in North Texas.
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